WALCO®, Experts in Coating & Lamination technologies

I WALCO - Industrial Laminator for Hard Flat Substrates

The I WALCO is a stand-alone industrial laminator designed for the application of pressure sensitive protective films on hard, flat substrates. This standard laminating system ensures reliable, repeatable film application with minimal setup time, making it ideal for sheet-fed industrial production environments.

Built-to-order by WALCO, the I WALCO delivers consistent lamination performance for manufacturers seeking a dependable and flexible protective film solution.

Applications & substrates

The I WALCO is designed for applying pressure-sensitive films (such as PVC, PE, PET, etc.) on clean, flat, and dry substrates, including :

  • Sheet metal
  • Aluminum
  • Wood panels
  • Plastics
  • Glass

Maximum working width: up to 60.0 inches (1,525 mm)

Compatible Films and Substrates

The I WALCO is designed for the application of pressure sensitive films (PSA) such as :

  • PVC
  • PE
  • PET

With a maximum lamination pressure of up to 14 PSI, the machine is optimized for temporary and protective film application, ensuring uniform adhesion without damaging sensitive surfaces."

Standard configuration

  • Welded tubular steel frame construction
  • Roll width capacity up to 60.0 inches(1,525 mm)
  • Maximum roll weight: 160 lb (72.5kg) - upgrade available
  • Variable speed operation up to 45 feet (13.72 m) per minute
  • Foot control variable speed monitoring
  • Inline fitted frame
  • Single-point nip gap adjustment for substrates up to 2.0 inches thick
  • Touchscreen electrical control interface
  • Air brakes for precision tension control
  • Safety pull cord system
  • Light tower status indicator

Main options

  • Gravity infeed / outfeed conveyors
  • Powered infeed / outfeed conveyors
  • Unilateral hydraulic pop-up conveyor
  • In-line PVC remover
  • Infeed edge guide system
  • Bottom unwind station for simultaneous top and bottom lamination
  • Bottom trolley system for fast roll changeover
  • Hot wire cutting system
  • Double or triple unwind configuration, allowing 2–3 different film sizes or types to be ready and minimizing downtime during roll changes
  • Upgraded roll weight or outer diameter capacity

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I WALCO - Industrial Laminator for Hard Flat Substrates

Added Value

  • Heavy duty lamination with Start and stop LED light for safety
  • Application on top, bottom or both faces
  • Continuous or discontinuous processing

Cutting System

  • Manual cutting system

Working width

  • Up to 1,525 mm (60")
  • Optimized for sheet-fed production

Thickness

  • From 0.5 mm to 50 mm (0.02'' to to 2.0'')
  • Other sizes available on customer request